Lead-Free Perovskite Solar Cells Achieve 33.68% Efficiency: Engineering and Materials Science Insights

Begüm

Co-Founder & Power Systems Engineer
Staff member
Recent experimental work by researchers in India, Japan, and Taiwan has demonstrated a 33.68% power conversion efficiency (PCE) in a lead-free perovskite photovoltaic device, a notable advance in sustainable solar energy. The cell design features a CsSnCl₃ absorber paired with TiO₂–SnO₂ as the electron transport layer (ETL) and Cu₂O as the hole transport layer (HTL), capped with an Au electrode. Achieving this performance required not just novel materials selection, but precise engineering of layer thicknesses, 0.2 μm for the ETL, 1.8 μm for the absorber, and 0.02 μm for the HTL, each chosen to balance optical absorption with carrier transport and minimize recombination pathways.

From a materials science perspective, the substitution of tin (Sn²⁺) for lead (Pb²⁺) in the perovskite lattice significantly alters both electronic and structural behavior. Tin-based perovskites such as CsSnCl₃ exhibit a direct bandgap suitable for solar absorption but are prone to oxidation from Sn²⁺ to Sn⁴⁺, which can generate trap states. The study mitigates these effects through careful doping strategies in both transport layers, enhancing carrier mobility while suppressing non-radiative recombination. The TiO₂–SnO₂ bilayer serves to improve electron mobility and reduce interfacial defects, while the Cu₂O HTL provides strong energy level alignment for efficient hole extraction.

Thermal stability was another focus of the work. The device maintained performance within 290–310 K, indicating robustness against moderate temperature fluctuations which is a common challenge in field conditions. This resilience is partly attributed to the crystalline stability of CsSnCl₃ and the thermal compatibility between the ETL, HTL, and absorber layers, which minimizes mechanical stresses during thermal cycling.

While the efficiency values place this technology among the most promising photovoltaic approaches to date, significant engineering challenges remain before commercial deployment. These include scaling the deposition of CsSnCl₃ films without compromising crystallinity, improving resistance to moisture and oxygen ingress, and ensuring that large-area modules replicate laboratory performance. Nonetheless, this result marks an important step toward environmentally safer, high-efficiency solar modules using lead-free perovskites.
 
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